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SAFETY INSTRUCTIONS
The refrigerant charge shall be recovered into the correct recovery cylinders.The system
shall be “ushed” with OFN to render the unit safe. This process may need to be repeated
several times. Compressed air or oxygen shall not be used for this task. Flushing shall
be achieved by breaking to ll until the working pressure is achieved, then venting to
atmosphere, and nally pulling down to a vacuum. This process shall be repeated until no
refrigerant is within the system. When the nal charge is used, the system shall be vented
down to atmospheric pressure to enable work. This operation is absolutely vital if brazing
operations, on the pipe-work are to take place. Ensure that the outlet for the vacuum
pump is not close to any ignition sources and there is the vacuum in the system with OFN
and continuing ventilation available.
13.Charging procedures
In addition to conventional charging procedures, the following requirements shall be
followed:
- Ensure that contamination of dierent refrigerants does not occur when using charging
equipment.
- Hoses or lines shall be as short as possible to minimize the amount of refrigerant
contained in them.
- Cylinders shall be kept upright.
- Ensure that the refrigeration system is earthed prior to charging the system with
refrigerant.
- Label the system when charging is complete (if not already).
- Extreme care shall be taken not to overll the refrigeration system. Prior to recharging
the system it shall be pressure tested with OFN.
The system shall be leak tested on completion of charging but prior to commissioning.
A follow up leak test shall be carried out prior to leaving the site.
14.Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar
with the equipment and all its detail. It is recommended good practice that all refrigerants
are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall
be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is essential
that electrical power is available before the task is commenced.
a. Become familiar with the equipment and its operation.
b. Isolate system electrically.
c. Before attempting the procedure ensure that:
- Mechanical handling equipment is available, if required, for handling refrigerant cylinders;
- All personal protective equipment is available and being used correctly;
- The recovery process is supervised at all times by a competent person;
- Recovery equipment and cylinders conform to the appropriate standards.
d. Pump down refrigerant system, if possible.
e. If a vacuum is not possible, make a manifold so that refrigerant can be removed from
various parts of the system.
f. Make sure that cylinder is situated on the scales before recovery takes place.
g. Start the recovery machine and operate in accordance with manufacturers
instructions.
h. Do not overll cylinders. (No more than 80 % volume liquid charge).
i. Do not exceed the maximum working pressure of the cylinder, even temporarily.
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